/ Operations

Next-gen precision machining. Specialists of the future.

From machining to final finishing: all precision machining in-house for high-mix, low-volume precision parts.
Our processes move with your project, our people with the technology behind it.

True precision grows from ambition.

We do more than just craft. We collaborate, we anticipate, and we co-create

/ expertise under one roof

The processes behind our precision

Top quality requires well-considered choices.

BO‑Solutions is a specialist in 5‑ axle CNC‑ milling, CNC‑ turning and precision machining of metal and plastic. For +35 years, we have been realizing the entire process: from 3D drawing and programming to production and final inspection.

Our integrated approach – machining, measuring, finishing – guarantees short lead times, high accuracy and maximum process reliability. From prototype and piecework to medium-sized series. Always according to specification, always on time.

CNC Milling - Complex geometries up to ±0.005 mm - 3- to 5-axis machining.

For complex milling work in metal or plastic, customers consciously choose BO-Solutions.

Our extensive expertise in 5-axis milling allows us to realize accurate shapes in one operation, with minimal clamping and maximum control over tolerances.

With a modern machine park of 15 CNC milling machines – from 3- to simultaneous 5-axis machining centres – we produce precision mechanical parts with an accuracy of up to ±0.005 mm. Think of flat surfaces, deep pockets, threads or freeform surfaces: we mill where others have reached the limit of their abilities.

From functional prototype to medium-sized series: precision work with proven performance.

Material expertise – from standard to specialist

Metals

  • Steel grades (C45, ST52-3,42CrMo4, 34CrNiMo6, and many more)
  • Stainless Steel (304, 316L, AISI440, Duplex,....)
  • Cast iron (GG25, GGG40, GGG60)
  • High alloy sintered steels


Engineering plastics

  • POM C, PA6
  • PEEK
  • PTFE, HDPE
  • Difficult materials? We see them as a challenge. Let us know.


Quality guaranteed

Our milling operations meet the most stringent quality requirements for pharma, food, defense and other regulated industries.

  • ISO 9001 certified
  • Traceability on demand
  • Dimensional control with calibrated 3D measuring equipment
  • Even without a technical drawing, we think along.


Ask us your technical question or send us your part, a drawing or a clear photo – we will provide a tailor-made solution.

CNC turning - rotary perfection up to Ø750mm

For everything that revolves around rotational symmetry, turning is the technique of choice. The workpiece rotates, the cutting tool determines the shape – perfect for shafts, sleeves, fittings and cylindrical components.

With our machine park of 20 CNC lathes – from multi-spindles to 4-axis turning centers –, we realize precision parts up to Ø750mm diameter and 3000mm length. From hydraulic cylinders to pump parts: we run what is technically correct and deliver on time, always.

Material expertise – from standard to specialist

Metals

  • Steel grades (C45, ST52-3,42CrMo4, 34CrNiMo6, and many more)
  • Stainless Steel (304, 316L, AISI440, Duplex,....)
  • Cast iron (GG25, GGG40, GGG60)
  • High alloy sintered steels

 
Engineering plastics

  • POM C, PA6
  • PEEK
  • PTFE, HDPE
  • Difficult materials? We see them as a challenge. Let us know.


Quality guaranteed

Our CNC milling operations meet the strictest quality requirements for mechanical engineering, pharmaceuticals, food industries, defense, and other demanding industrial sectors. From prototype to series production.

  • ISO 9001 certified
  • Traceability on demand
  • Dimensional control with calibrated 3D measuring equipment
  • Even without a technical drawing, we think along.


Send us your technical question directly via [email protected], your part or a clear photo – we will make a quote for a tailor-made solution.

Lapping - Mirror-smooth surfaces with flatness up to 0.5 μm and Ra 0.01 μm.

At BO-Solutions, we master this precision mechanical technique to transform surfaces into perfectly flat and optically smooth – measurable in fractions of a micrometer.

Lapping is the solution for applications where sealing, sliding behaviour or optical purity leave no room for deviation. Think of mechanical seals, bearing seats, optical components or high-quality tooling.

From functional flatness to visual perfection, we deliver tactile precision.

Honing - Perfect cylindricity and Ra 0.1–0.8 μm for cylinders and bearing bushes.

For internal surfaces that require perfect cylindricity and smoothness, we offer the most efficient solution. Honing combines speed, precision and cost-effectiveness – ideal for cylinders, hydraulic components and bearing bushes where perfect geometry is essential.

With our honing machine, we process hole diameters from 3 to 180mm to cilindricities of ±0.002mm and adjustable Ra values of 0.1-0.8μm.

Flat, round and centerless grinding up to ±0.005 mm and Ra 0.05 μm.

Precision grinding From rough to slippery

When tolerances are measured in micrometers and surfaces have to be as smooth as glass, we really go all the way. Our grinding techniques transform critical parts into measurable perfection – for applications where precision is required.

With surface grinding, cylindrical grinding and centerless grinding, we process hardened steels and carbide to tolerances of ±0.005mm and Ra values up to 0.05μm. From medical instruments to hydraulic cylinders, we grind what perfection requires.

Keyway broaching and stitches - precision connections in one tension

Keyways in any width and length – powerful, precise and reliable. Minimum play, maximum fit.

We deep-frozen broaching (keyway broaching/keyway machining) completely in-house. We create perfectly fitting keyways without outsourcing. That means shorter lead times, lower risks and full quality control.

From 3 mm to 24 mm keyway width, internal and external, we achieve a precise fit in one fixture. Optimum power transmission, minimal backlash and no additional handling – all under one roof.

Welding

MIG/MAG or TIG – from repair to new. Everything is done in-house by experienced professionals.

Some parts require more than just milling or turning. With our professional welding equipment, we assemble parts into functional units – without outsourcing, without delay.

MIG/MAG and TIG welding technology for steel, stainless steel and aluminium. From CNC part assembly to repair welding and prototype construction, we make sure your parts are ready to go.

 Capacity and possibilities

  • MIG/MAG and TIG welding
  • Steel, stainless steel and aluminium
  • Assembly of parts, prototype construction, repairs
  • Professional welding station + welding table for precise positioning

One partner for machining and welding – less coordination, more control.

CAD/CAM & 3D MEASUREMENT - from digital design to measurable perfection

Digital control, correct result

From drawing to quality control: every part is digitally drawn, processed and checked.
Compliant with ISO 9001, with transparent reporting.

With our CAD/CAM environment and advanced 3D measurement technology, we turn every idea into a manufacturable precision part. From 2D sketch to production-ready CNC program, optimized for machine, material and tolerances.

Our 3D measuring machines check parts down to the micron, in accordance with ISO 9001. CAD modeling, CAM programming, reverse engineering and measurement reports – the absolute basis for perfect production.

From CNC part to finished product

BO‑Solutions supplies precision parts and takes care of the complete after-treatment in-house or via a network of specialized partners.
From corrosion protection and increased wear resistance to functional optimization, each treatment is tailored to the required application, fully planned, followed up and monitored.

We offer one point of contact, less coordination and the guarantee that each part is finished technically correctly and by agreement.

Technical questions or looking for a specific follow-up treatment? Contact us via [email protected].

/ Precision tailored to the customer

Special requests & tailor-made solutions

Start your project

"Can you make this?" – That question, we like it!

Producing specific or complex new precision parts is no exception for us.

From unique prototypes to functional parts in piecework or small and medium-sized series: we create what others cannot or do not want to do.

Reverse Engineering without drawing or the reproduction of legacy parts, experiments with new materials: where others have reached the limit of their ability, we continue.

We listen, think along with you and deliver solutions that work – quickly, flexibly and with high quality.

You want to challow us? This is how you work:

  • Fill in our digital form
  • Upload 2 files per part: PDF + STEP or DXF drawing 
  • Specify the number of pieces, the desired material and the desired delivery date

No drawing? A short description will suffice. With photo is better.

What can you expect:

  • Within 48 hours (depending on size and complexity): a price proposal with delivery date
  • Direct expertise: our team will personally assess your project
/ Your added value

Benefits for engineers, technical professionals and industrial customers

Direct Engineering Access

Direct contact with our Production Manager – technical questions, technical answers.

No-compromise quality

Your requirements translated into solutions with measurable quality and reliability.

Production-ready engineering

Made, tested and ISO-validated in a practical way, for your production environment.

Quality is our raison d'être.

ISO 9001 gives structure. 
Our people and machines deliver precision.
Every part, within tolerance every time.

Quality. All the time. Just challenge us.

Bart Vandepitte
CEO

This is how we work

Transparent process. Clear agreements. From first conversation to delivery.

Step 1 – Analysis & Quotation

You provide the PDF + STEP or DXF drawing, we analyze the manufacturability. If there are any uncertainties or potential bottlenecks, we will contact you.

You will receive a transparent quote with specifications and delivery time.

Reverse engineering without a drawing?
Send us the part, a photo or a sketch. We measure it, draw it out and turn it into a reproducible precision part.

Step 2 – Production & Quality Control

After approval, your order will go into production. Our professionals work with micrometer precision according to specifications.

Each stage goes through strict quality control.

Step 3 – Delivery & Aftercare

We deliver as agreed: correctly packaged and on time. We remain available for technical questions or follow-up productions.

/ 45 machines

High-tech machinery Behind the craftsmanship

With more than 45 high-performance machines we have the capacity and precision to realize the most complex parts.

From 3- to 5-axis milling and CNC turning to honing, lapping, grinding, key broaching and welding – all these operations are being done in-house.

Our Wenzel 3D measuring bench guarantees accuracies down to the micron level.

The result? Stable processes, short lines of communication and strict and transparent schedules – every time.

/ from standard to specialist

Material expertise

Metals:

  • Steel grades (C45, ST52-3,42CrMo4, 34CrNiMo6, and many more)
  • Stainless Steel (304, 316L, AISI440, Duplex,....)
  • Cast iron (GG25, GGG40, GGG60)
  • High alloy sintered steels

Engineering plastics

  • POM C, PA6
  • PEEK
  • PTFE, HDPE

Difficult to work materials? We are specialists. Let us know.

Quality guaranteed, always

Our turning operations meet the most stringent quality requirements for pharma, food, defense and other regulated industries in the industry.

  • ISO 9001 certified
  • Traceability on demand
  • Dimensional control with calibrated 3D measuring equipment

Even without a technical drawing, we make every part. Send us a photo or the piece itself and we will provide a tailor-made solution.

/ quality as a basis

What we do

BO-Solutions produces metal and plastic precision parts for companies that want certainty. We combine craftsmanship, high-performance machining centres and an integrated quality process to realise complex projects flawlessly.

From CNC milling and turning to measuring, finishing and remanufacturing, we deliver what is technically challenging and where accuracy really makes a difference.

1

CNC precision metalworking - high-mix, low-volume

Milling and turning in 3-, 4- and 5-axis operations. Tolerances up to ±0.005 mm, fully tailored to high-tech customization, medium series and demanding applications.

2

Prototyping & Pre-production

From one unique piece to +/- 500 pieces. We support R&D processes, test campaigns and pre-series with short lead times, measurements and accurate reporting.

3

Remanufacturing & Reverse Engineering

Reproduction of parts without original drawing, while maintaining or improving the original functionality. Ideal for vintage machines that are given a second life or for redesign projects where precision and reliability are essential.

4

Finishing

ISO 9001:2015 certified finishing for sectors such as mechanical engineering, medtech, semicon, pharma, defense, energy. Quality assured.
From first 3D measurement to fully functional and perfectly finished end product. BO-Solutions makes it happen.

Innovation = progress. In what we make and how we make it.

We are going for increasingly complex shapes, tighter tolerances, smarter processes. Always with the same ambition: to produce faster, more efficiently and more sustainably. We continue to challenge ourselves. #samen

This is our mindset.

Our people continue to learn and grow with new technologies. The machinery is evolving, our methods are refining. And we continue where others have reached the limit of their abilities.

High-Mix, Low-Volume is our area of expertise.

Precision with flexibility.

Together with our customers, we build solutions that seemed impossible yesterday. That's what drives us – better every day.

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Always ready for new challenges

/ Nice to meet you

Would you like to work together or get to know BO-Solutions?

Urgent request:

Do you have an urgent project or a last-minute question?

Give us a call, it will be the fastest:
+32 51 24 89 32

Confidential information?

Does your project contain sensitive data or is it covered by an NDA? That's just us.

Please contact in advance:
Bart Vandepitte +32 478 31 54 38

This is how we protect your information from the first contact.

Technical questions? We're here for you

Direct contact: +32 51 24 89 32 // [email protected]

CONTACT